QP-6: Adopting the OPSpecs Chart as Your Planning Tool

So far, these lessons have focused on the need for quality-planning, based on the lack of independence in past laboratory practices for analytical quality management, the emerging principles of Total Quality Management, and the existing regulatory, accreditation, and QC practice guidelines. A step-by-step quality-planning process has been described drawing on the NCCLS QC practice guidelines. The first step of this process requires definition of the quality required for a test, which can be stated in several different formats - all of which are important in a system of quality standards. The bottom line in the laboratory is knowledge of the operating specifications, which are the imprecision and inaccuracy allowable for a method and the QC needed to monitor method performance and assure the desired quality is achieved.

Operating specifications are different from quality goals or quality standards because they consider QC as an integral part for monitoring the instability of a method, whereas most quality standards generally assume that method performance is stable and therefore don't consider QC. In the lingo of today, this is a paradigm shift - a new perspective or a different view of the situation. QC needs to be designed into the testing process, in addition to analytical imprecision and inaccuracy.

This new perspective provides a more complete and comprehensive view of what is necessary to manage the analytical quality of a laboratory testing process. It's also more complicated because of the interdependence of imprecision, inaccuracy, and QC. The better the imprecision and inaccuracy, the easier it is to QC the process. The worse the imprecision or inaccuracy, the more difficult it becomes to adequately QC the process. The interactions of these three critical factors must be considered.

The best tool for showing these interactions is the chart of operating specifications, or OPSpecs chart. The concept of the OPSpecs chart has been introduced, using the idea of a map that will help you get to solid ground. Example applications of OPSpecs charts have been illustrated for a cholesterol test that has well-defined standards of quality in US national regulations (CLIA-88) and clinical practice guidelines (NCEP). Now is the time to learn the details of how to use OPSpecs charts. For the theory of why it works, see references 1 and 2.

How to read an OPSpecs Chart

An OPSpecs chart contains information about the type of quality requirement, actual quality desired, the imprecision and inaccuracy allowable for different QC procedures, details about the control rules and number of control measurements, and information about the error detection and false rejection characteristics of the QC procedures. See the figure on the "ABCs of reading an OPSpecs Chart" for guidance on finding all this information.

A. Start with the title that appears at the top of the chart. The title identifies the following:

B. Look at the axes of the chart.

  • The y-axis shows allowable inaccuracy, or the method bias in units of %, i.e., relative to the medical decision level of interest.
  • The x-axis shows allowable imprecision, or the standard deviation (s) in units of %, which is the same as the coefficient of variation or CV.

  • The actual performance of a method can be displayed by plotting an"operating point", as shown in the middle of this chart (y-coordinate of 3.0% and x-coordinate of 3.0%).

C. Inspect the lines that describe the limits of allowable bias and allowable imprecision, i.e., define the solid ground.

D. Match the lines in the key of the graph to get the details about each QC procedure.

How to determine method performance specifications

Recall the steps in the planning process when the intent is to determine the imprecision and inaccuracy that is needed by a method:

How to select a QC procedure

Again, let's go through this application step-by-step to illustrate how OPSpecs charts are used:

 

How to assess need for quality improvement

Another useful application of the OPSpecs chart is to assess the improvements in analytical quality that are needed to simplify QC and reduce the number of control measurements. For example, the cholesterol application considered above is shown on the accompanying OPSpecs chart for a TEa of 10%, 90% AQA(SE), and QC procedures with Ns from 2 to 6.

The ability to assess the benefits of improvements in method performance is one of OPSpecs chart's real advantages. Of course, this cycles back to its earlier application for setting performance specifications. If the necessary analytical performance were achieved initially through careful selection and evaluation of the method, then QC will turn out to be simple and easy to perform. However, when the QC selection application demonstrates costly QC with high N, you have the information to help you assess the benefits form any improvements in method performance.

Note also that the demands of different quality requirements can be compared by having OPSpecs charts for both the clinical requirement (1st figure, NCEP clinical decision interval of 20%) and the analytical quality requirement (last figure, CLIA allowable total error of 10%). As shown earlier, to achieve the quality needed for a cholesterol test that will be interpreted according to the NCEP treatment guidelines, a method should be selected that has a CV of 2.7% or less (when bias is 0.0 and the laboratory intends to monitor performance with only 2 control measurements per run). Compare this with the demands of the CLIA proficiency testing requirement where the method needs a CV of 2.0% or better (when bias is 0.0). The clinical requirement for patient treatment is less demanding than the regulatory requirement for method performance.

It makes no sense to have a more demanding requirement for analyzing proficiency testing samples than for analyzing patient samples! This inconsistency is due to a lack of understanding of the nature of these quality requirements and the inherent difficulty of comparing apples and oranges. However, the OPSpecs methodology can translate both requirements into equivalent terms (operating specifications) that can be compared - another advantage of the OPSpecs tool.

REFERENCES

  1. Westgard JO. Assuring analytical quality through process planning and quality control. Arch Path Lab Med 1992;116:765-769.
  2. Westgard JO. Charts of operational process specifications ("OPSpecs Charts") for assessing the precision, accuracy, and quality control needed to satisfy proficiency testing performance criteria. Clin Chem 1992;38:1226-1233.